Factory Big Brake Kit

the brakes have been adjusted recently, and i did verify that they were in spec as i was bleeding. i ordered the 1 1/4" expedition Master Cylinder, i will see how that works out for me.

Thanks guys!
 
Any update on the 1-1/4" bore master cylinder? I am getting ready to do this swap and still don't know which master cylinder to use? Suggestions?
 
Two questions, not necessarily for drvovru, just saw posts from him that addressed my concerns

I'm just about done with my big brake swap, I am going to use an Expedition Master cylinder, it has a 1/ 1/4" bore. I was disappointed I couldn't use the E150 brake lines because of that dumb brake line T on the drivers side, but oh well. I plan on doing a Bronco 4WABS swap later on down the road and the clips for the ABS sensor are nice to have

I had to completely redesign my front airbag setup because the bags were rubbing on the I-beam's and damaging them. Thanks Sportruk :eek:ldtu: for the helpful ideas.

BigBrakes.jpg
What year Expedition is this? Any? Earliest I can find?
So, I put a few miles on the Big brakes and still wasn't happy with the pedal effort... :cr:

If I STOOD on it i could lock up the fronts at 40mph...:blink: I decided to try a 1994 F250 Gas truck Brake booster. THAT MADE A BIG DIFFERENCE !!! :heart:

Maybe I just don't have enough vacuum with my cam or something but the stock booster wasn't cutting it. ideally I would like to get a Hydro-Booster off a diesel truck truck but for now this should work.

Keep in mind I already have the Exped 1 1/4" master...
I think i've seen a reference to the '94 Booster being a diameter of 11 inches and change. The only ones I've seen on RockAuto.com are 10.1" like this https://www.rockauto.com/en/moreinfo.php?pk=29411&cc=1124761&jsn=511

Edit:
Nevermind on #1
I used a F250 Booster and 1 5/16 Master from a 99 Exped
 
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IMG_1780.JPG


Just finished the upgrade, sorry to say things look better then they feel :( . I upgraded the MC to a 99 Expedition 1 1/4 . The peddle doesn't feel firm and I've bled the system twice already. When I switched the MC I noticed the booster had what looked like drip stain that removed the black paint. It is the stock booster and I'm wondering if I might have to change it? :headscratch:

My question is should I replace it to a stock booster or as mentioned to a 1994 F250/F350 booster? Also, the diameters that I've seen are 10 and change inches X 7 inches deep. Is this the correct booster? When I look up our stock booster it measures 11 and change inches and not at all as deep.

Please let me know what you guys have done, I want to get the truck back on the road :bigtu:

Alex
 
Rehashing from a PM so that others can see if they need it.

Never upgraded the booster as I never got a clear answer on that, but I used the 1.25" master cylinder mentioned and it feels phenomenal. Pedal effort is where it was previously.

I will say that since my truck is a clone, it had the booster from the 4.9L still (93 F150, 2wd auto.) I don't think that's worth any real difference though.

Alex, based on what you're seeing and feeling, your booster might've crapped out. The drip stains sound like a leaking master cylinder and that can damage the booster depending on how bad it was.
 
Alex, based on what you're seeing and feeling, your booster might've crapped out. The drip stains sound like a leaking master cylinder and that can damage the booster depending on how bad it was.

Thank you for the feed back.

When I slam on the break, the truck seems to bite the breaks like its about to lock them, however. The breaks don't lock and the truck keeps rolling until coming to a complete stop. I did upgrade the MC to the 99 Expedition MC, I pulled it from the Yard though.
I'm just not sure if I should replace the MC for a rebuilt one or change the booster :headscratch:

Any help would be greatly appreciated!

Alex R
 
Ordered my MC through Amazon for like $35-40? There are some things in the brake system I'd get from a yard, but if I do I'm gonna rebuild it before its installed.

No sense trusting something that's been sitting there for god knows how long and was put in the yard for who knows with your safety
 
It took me a few tries with the bleeding when I did mine. I had a hell of a time trying to get a firm pedal that could lock up the brakes. I'm still running my stock MC. I did upgrade the booster to the 11" for a '94 because my '88 had the smaller fatter booster. I don't know if the booster helped as I probably changed it at the same time I rebled the system.
 
I bought a new MC 99' Expedition. Braking felt better, I think my booster is out though. I'm going to bleed the system again, if it doesn't help I'm buying a stock booster.

I'll keep you guys posted.

Alex R
 
So heres the bracket I came up with two shims to line up the caliper to the bracket. I had to mill the caliper and grind a little on the spindle to make it fit. Im wating on some brake lines from TCE for the final install.
big_front_brakes_0131.jpg

Alex, did you get this working? Maybe I missed it,more info?
 
150= 5.9" My guess, still 150.
Surprised to find smaller bolts than expected. SAE threads....hmm, doubt it. M12 or M12 all but guaranteed.

What's my angle? Well...if this info is correct there's a remote option that this same spindle would take my bracket for a 13" kit. And maybe the radial mount 14" as well. Interesting thought on how to get the big kit on the 1G truck.

I'm curious about this too, I never saw anything else about Todd's comments.
 
Bigger modified brakes? What a joke !

If you are driving a street vehicle and your current brakes will lock up your brakes then the only thing that will stop you faster is feathering or "pumping" the brakes or ABS.

Only race cars that repeatedly hard brake at speed need bigger brakes, slotted, holed, etc. brakes.

Why ? Because only under those circumstances do brakes heat up and fade after multiple frequent applications.

Again, for one time, on the street, emergency braking if your brakes are strong enough to lock you up [which you want to just barely avoid] then they are as strong as they can be!Everything else is just a big waste of time and money.

Roadbird
 
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Always nice to have some poorly educated troll to revive an old thread if his theory were correct every Mustang would have V6 brakes.

The factory E150 upgrade with Exped master and F250 booster shortened my 60-0 stopping distance by 22ft so... pound sand.
 
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Ive had drilled/slotted rotors and better then oem pads on my street driven mach1 for over 13 yrs. They are an improvement over oem which were a step up from a GT oem which are a step up from V6.

Yes better pads and rotors as well as calipers WILL improve stopping distances.

And NO drilled/slotted rotors do not crack in street use.

And NO I do not drive like gramma

OEM can be improved upon.

But dragging a 5k plus truck down from speed is no easy task.

I need to improve the OEM brakes on the G2 run it hard use the brakes hard a few times and YES they FADE bad.
And its brakes are an improvement over G1 set up.




Sent from my iPhone using Tapatalk
 
Bigger modified brakes? What a joke !

If you are driving a street vehicle and your current brakes will lock up your brakes then the only thing that will stop you faster is feathering or "pumping" the brakes or ABS.

Only race cars that repeatedly hard brake at speed need bigger brakes, slotted, holed, etc. brakes.

Why ? Because only under those circumstances do brakes heat up and fade after multiple frequent applications.

Again, for one time, on the street, emergency braking if your brakes are strong enough to lock you up [which you want to just barely avoid] then they are as strong as they can be!Everything else is just a big waste of time and money.

Roadbird

How long have you owned a Gen 1?

You can lock your brakes up instantly at 80mph?
 
I would suppose if you're towing anything you wouldn't need to worry about brake fade either....
Or slowing down from 120+mph through the traps....

My ford ranger had better brakes than what came stock on a lightning they really can benefit from an upgrade.
If you're driving to and from bingo night, you're right they probably won't help in that case.
 
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I feel a lot more safer with the upgrade. Definitely something I will recommend to anyone who asked. Strongly disagree with Roadbird!

Alex
 
Anything is a major upgrade from the `93 and older slide pin mount calipers. Much better, consistent braking with the E150 brakes.
 
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